Swaraj Mallick

Swaraj Mallick

14 Years 4 Months Overall Experience
Seasoned steel industry professional having extensive experience in Shop Floor Operations, Critical Asset Maintenance, Process Optimization, and Contract & Inventory Management. Proficient in analyzing operational challenges using data analytics and providing reliable solutions

Functional Areas



Ravi Shankar Shukla University, Raipur, India
B.E. in Mechanical Engineering


Six Sigma - Green Belt


SAIL, Bhilai Steel Plant

1 years 11 months

Senior Manager

April’20 – Mar’22

  • Critical Asset Maintenance and Analysis: Analyzed the Critical Assets in Bar & Rod Mill for maintenance to reduce the failure rate significantly.

  • Operational Improvement : Improved the operations of Pump Houses for continuous supply of industrial water to the Mill for the rolling process to enhance production by significant amount. 

  • Reducing breakdowns enabling the Mill to generate a profit of INR 3.5 Crores per day. 

SAIL, Bhilai Steel Plant

8 years 3 months

Manager & Deputy Manager

Jan’12 – March’20

  • Condition Based Maintenance : Improved availability and reliability of the rotary machines to an uptime of 95% by vibration monitoring and vibration analysis.

  •  ? Risk Management : Ensured zero accidents during overhauling of Rotary Equipment by Hazards identification and risk analysis techniques 

  •  Cost Optimisation : Involved in bringing down the cost of repair by bringing down the vibrations level of the rotary equipment on the basis of vibration data analytics 

SAIL, Bhilai Steel Plant

4 years 3 month

Assistant Manager & Mgmt. Trainee

Oct’07 – Dec’11

  • Operational Improvement and Problem Solving : Improved the operations of power and blowing station and solved day to day operational problem in the plant.

  •  Industrial Standards and Safety Compliance : Ensured adherence to all industry standard operating procedures and safety standards in the plant  

RIL, Jamnagar Refinery

11 Months

Field Operations & Panel Engineer

Nov’06 – Sep’07

  • Preventive Maintenance of the various equipment in the Utilities Department at Jamnagar Refinery Complex. 

  • Involved in the planning, scheduling and implementing the preventive maintenance activities of the various equipment. 

  • Ensured availability of various equipment so that the supply of utilities such as compressed air, nitrogen, industrial water and process steam, remains unaffected.